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The report of the Federal Bureau of Financial Control that the goal of the establishment of the hydrogen plant in the refinery, which contracted by the method (turnkey) is to provide the hydrogen required for the work of the unit of the amount of (10,000) barrels / day of high-octane gasoline, which in turn reduces the process of import to meet the need The reason for the establishment of the project is due to the delay in the completion of the implementation of the unit of continuous improvement of gasoline type (CCR) and the lack of efficiency of hydrogen produced from the refinery units and deviation from the required specifications for units consuming hydrogen.
The report revealed that the Central Refineries Company did not take into account the future expansion of the refinery and its future need for hydrogen in the development of basic designs in addition to the absence of a study to complete the project (CCR) to improve gasoline, which will supply the refinery in the future when operating about (12000 m 3 / hour) of standard hydrogen as a product The initial operation and the initial receipt by the Italian company (KT) executing the project.
The report also showed that the refinery conducted a preliminary trial operation of the hydrogen plant in 2017 with a capacity of 35% of its total capacity, but the plant has not entered the service to date because of the failure of the Italian company executing the experts responsible for the operation, as during the operation showed technical problems, including The unit did not reach the required operating temperatures as well as the inefficiency of the heater (E - 106), as well as the color change of the metal of the upper part of the reactor (R-103) (Pre Reformer).
The report recommended the preparation of a comprehensive study of all aspects and details of the projects before contracting for their future implementation and before the preparation of designs and expedite the resolution of all outstanding problems that prevent the completion of the project (CCR) to increase the efficiency of hydrogenation operations and address the Italian executing company to equip the Central Refineries Company / refinery session operating system (CAPACITY) MODE) and the operating manual for the details of the plant The operating manual has been prepared based on the recommendation of this office and accelerate the introduction of the hydrogen plant into service to avoid increasing the financial loss incurred by the company because of the lack of operation of the Izmra unit as the main feeder of the head Rogaine to the unit.
To view the detailed report, click on the following link:
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